Vacuum | deep low temperature | high temperature | radiation resistance and automation solutions
22
2024
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03
Dwork OBF smart factory: Wang fried in the second half of intelligent manufacturing | Yuan Jing technology share
In the surging tide of Industry 4.0, smart factories seem to be a key to the future held in the hands of the manufacturing industry, carrying numerous expectations.
To meet the second half of intelligent manufacturing, after the investment of the enterprise Zhongzhijie Intelligent launched the Dwork OBF intelligent factory, using the concept of fine education and advanced technology, the product system built covers the intelligent control system, execution system, intelligent hardware, cross-system information collaboration, intelligent operation BI system and other key aspects. Through the integration route based on the common objectification operation instruction, the three integration of lean, digital and automation is realized. Make discrete manufacturing no longer discrete.
In the first half of intelligent manufacturing, many companies have invested heavily in the construction of smart factories, introducing diversified software giants such as ERP, the overall commander, MES, the precision control workshop director, WMS, the material manager, and SRM, the supply chain diplomat, and are equipped with a series of hardware leaders. Such as the agile shuttle AGV elves, towering automated libraries or skilled robot arm craftsmen. But unfortunately, this seemingly starry high-tech equipment is difficult to weave into a harmonious and integrated wisdom sky curtain in a highly discrete business scene.
The reason is that these respective shining software and hardware systems are like independent islands, although they are wonderful, but because of the lack of a "common language", the flow of information is like a imprisoned stream, which cannot flow freely into the sea. This "information island" dilemma greatly weakens the rapid response ability and coordination that smart factories should have. What is more troubling is that the different standard interfaces between the systems are like a complicated maze, which increases the difficulty of integration and sets many barriers on the road to success. Therefore, the success rate of smart factory construction is not high in reality.
To meet the second half of intelligent manufacturing, Zhongzhijie Intelligent to create a natural intelligent king bomb program - Dwork OBF (One Box Flow) smart factory. Dwork OBF Smart Factory has pioneered a new generation of smart factories with cutting-edge concepts and subversive technology paths. Dwork has built five indispensable products for smart factories: Dwork ICS intelligent control system, Dwork execution system, Dwork intelligent hardware, Dwork Qiansoft Tong intelligent link system, Dwork intelligent operation BI system, through the integration route based on common objectification operation instructions, to achieve lean, digital, automation integration.
Dwork ICS intelligent control System: As the "intelligent brain" behind the smart factory, Dwork ICS intelligent control system is based on the industrial large model base of hardware and software integration, and realizes the conversion of cross-system business and hardware language through visual configuration. Under the AI big data model and the intelligent scene with ICS as the base, it solves the problems such as cross-system docking, data island, and system operation and maintenance difficulties of enterprises. This means that Dwork ICS intelligent control systems can translate complex requirements from different business systems into a language that can be understood by various production equipment and control systems, thereby unifying the command and scheduling of the entire production process.
Dwork execution system: Using the innovative technology of "one turn, two changes, two modes", through the modeling of the smallest unit - "thing", to achieve the transparent, fine, flexible control of single-box flow. Through the embedded algorithm rules and data model, the system realizes the flexible response and autonomous scheduling based on the site, the object and the reality, which can effectively deal with the small-batch, multi-variety and customized discrete manufacturing scenarios. Dwork execution system covers the whole process of enterprise management, such as planning, logistics, production, quality, equipment, etc., to achieve global flexible intelligent production from raw material unloading to finished product delivery.
Dwork intelligent hardware: Thanks to the unified language and unified data summary, the ICS intelligent control system enables the traditional manipulator, AGV, bank and other simple execution equipment to be intelligently upgraded, making it more flexible and efficient operation. For example, ICS adjusts the action path and work sequence in real time according to the production plan and material flow, so that the robot and the loading robot adjust the rhythm dynamically; ICS independently plans the path according to inventory changes and production needs, and directs the dynamic combination of different types of handling AGVs to move materials efficiently, quickly and accurately; Through the control of in-process inventory and raw material inventory, ICS converts actual material requirements on site into dynamic instructions, and works with three-dimensional warehouses, line warehouses, and automatic palletizing machines to achieve automated material access and efficient space utilization, while ensuring that inventory information is updated in real time and seamlessly connected to the entire production process. Such intelligent hardware not only improves the work efficiency of individual devices, but also enhances the agile manufacturing capabilities of discrete manufacturing enterprises and the quality and efficiency of overall manufacturing through the deep integration of business and execution systems.
Dwork intelligent link system: As a powerful integrated platform, DWork intelligent link system aims to eliminate the barriers between different business systems, to achieve cross-system information flow and collaborative work. At present, the platform has realized the seamless integration of mainstream PLM, ERP, SRM, CRM and other business systems, and enterprises can integrate the data flow and business flow of various business segments on a unified platform to ensure the consistency, accuracy and timeliness of data, and achieve end-to-end digital management and intelligent operation in a true sense.
Dwork Intelligent Operation BI System: Combining business intelligence technology and advanced data analysis capabilities, DWork intelligent operation BI system can help enterprises extract value from massive data, establish a unified data view, and conduct in-depth analysis of the core indicators of enterprise operations. At the same time, AI algorithms and models are used to model and analyze historical data, predict future trends, support enterprises to make forward-looking decisions and accurate planning, and provide strong strategic guidance and tactical support for enterprises in the highly competitive commercial battlefield.
In DWork OBF smart factory, IT and OT share a technical base, intelligent drive soft and hard integration, machine-object-single three-in-one, to achieve business and execution integration, automatic and manual integration, overall and local modular. Dwork's single-box production mode, integrated execution and control system, and intelligent hardware based on ICS base constitute the heart, brain and body of the smart factory. Through the deep integration of lean + intelligent manufacturing best business practices, DWork OBF smart factory strengthens the "hard skills", enhances the "soft power", realizes the global flexible intelligent production from the unloading of raw materials to the delivery of finished products, and truly makes discrete manufacturing no longer discrete.
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Chengdu Kingshili Technology Co., Ltd.
East China: +8618224448086 Mr. Wang (WeChat with the same number)
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